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What are the characteristics of industrial dust collectors in the industrial field?
Environmental protection is the primary function of industrial vacuum cleaners, and many industries have environmental protection functions for industrial dust vacuum cleaners. For example, dust absorption from slicers, capsule machines, and various mechanical processing in the pharmaceutical industry; dust absorption during drilling of electronic circuit boards; recovery of liquids in large quantities, etc. The applications in these areas help companies effectively solve environmental protection challenges. Now, let's explore the characteristics of industrial dust vacuum cleaners in the industrial field!
The environmental protection function is important, but energy saving is also a crucial aspect that cannot be overlooked. Its saving function includes recovering precious metals in heavy metal processing; recovering expensive catalysts in the chemical industry; dust absorption, which reduces dust coverage on machinery, decreases the degree of corrosion, and lowers depreciation costs. This function also brings many additional benefits to companies.
Industrial dust vacuum cleaners are mainly used in industrial production for environmental cleaning and factory purification. Their main characteristics are as follows.
1. Industrial dust vacuum cleaners come in various models, with options for electric and power machinery. For example, single-phase, three-phase, electric, air, explosion-proof vacuum cleaners, and central vacuum systems;
2. Specific solutions can be provided, and different plans can be designed based on site conditions;
3. High vacuum and airflow, with efficient dust collection performance;
4. The filter area is washable, of good quality, and equipped with a motor protection device;
5. Can simultaneously clean different types of waste such as dust, waste liquid, and metal particles, complying with various international quality standards and legal regulations.
To ensure the dust removal effect of industrial dust vacuum cleaners, it is essential to guarantee the sealing of dust sources and pipelines.
1. Dust sources should be as sealed as possible.
Dust removal technical equipment is designed to seal dust for effective absorption. Usually, a dust hood is set at the machine's intake. The design of the dust collection cup needs to be as sealed as possible without affecting the entry and exit of the equipment. When the process equipment is a vibrating device, a flexible connection can also be set at the connection between the dust hood and the pipeline to ensure the stability of the ventilation pipeline.
2. The pipeline must be airtight.
The pipeline must not leak air during operation. Air leakage in negative pressure pipelines, which is the leakage of outside air, can easily reduce the airflow at the equipment's intake, preventing all the dust that should be attracted from being absorbed. This air leakage phenomenon is often overlooked; once the positive pressure pipeline leaks, dust will escape directly from the gaps. Since the air in the air duct has already passed through the dust removal equipment, the dust contained in the air is usually fine dust particles (typically less than 10 micrometers). This dust suspended in the air is not easy to settle and poses significant harm to human health. Therefore, the connections of the pipelines must be tightly sealed.
Industrial dust vacuum cleaners, as the name suggests, are referred to as industrial vacuum cleaners compared to industrial vacuum cleaners. Household vacuum cleaners are somewhat different; they only work for 2 to 3 hours before resting.
1. Industrial vacuum cleaners inhale high-precision dust, with the filtration precision of Kailer industrial vacuum cleaners reaching over 99.99%. Household vacuum cleaners mainly focus on cleaning hygiene, so the precision does not need to be that high. 2. Industrial vacuum cleaners can absorb larger particles, thus having greater suction power, with vacuum levels generally above 20KPA, capable of sucking in heavier objects. Kailer industrial vacuum cleaners can absorb larger threaded objects.
3. Industrial vacuum cleaners have a longer lifespan. Many industrial vacuum cleaners use three-phase motors, which have a longer lifespan compared to commercial and household motors (approximately 500-1000 hours). High-quality industrial motors can have a lifespan of 80,000 hours.
4. The collection of other chemical pollutants has certain requirements for the materials of the vacuum cleaner, generally made of corrosion-resistant materials, with high sealing to prevent leakage to the outside!
5. Industrial dust vacuum cleaners are used for the recovery and reuse of precious metals, such as gold polishing. Therefore, industrial vacuum cleaners have high requirements for collection bags, which are generally made of special materials.
Due to the long-term operation of industrial dust vacuum cleaner equipment in harsh environments, the maintenance of industrial vacuum cleaner equipment is very important:
1. The power supply voltage at the usage site must match the rated voltage indicated on the vacuum cleaner. Please do not suck in large and hard objects, paper pieces, or other easily clogging items.
2. To pay attention to the continuous usage time of the equipment, try to control it within 1 hour during use. Long-term operation can lead to motor overheating. If any foreign objects are found in the suction pipe during use, please immediately cut off the power for inspection and remove the foreign objects before using it again.
3. When the sealing rubber inside the vacuum cleaner has aged and lost elasticity, it must be replaced immediately. Regularly cleaning the dust collection cup and the garbage inside the dust collection bag is necessary, so there is no need to clean before the dust collection light turns on.
The above introduces the characteristics of industrial dust vacuum cleaners in the industrial field. If you need to know more, feel free to contact us!